【鸿达HONGDA是哪个国家的品牌?】
宁波鸿达电机模具有限公司是一家股份制的民营企业,始建于一九八八年,企业经过二十五年的艰苦创业和不断技术创新,已成为中国的电机铁芯精密冷冲模技术开发中心和生产基地。
1、研发、生产人才队伍
企业现有员工528人,其中大、中专学历的专业技术人员221人,占到职工总人数的42%,其中高级工程师5人(研究员级高工1人和享受国务院政府津贴的1人),均是电机模具行业的技术带头人;同时还拥有高级技师3人,均是电机模具行业实践经验丰富的高技能人才;中级技术职称35人,均是企业的研发、设计、工艺和生产一线的技术骨干;初级技术职称56人,均是企业的培养起来新型技能人才,企业形成了一批具有学识水平较高、专业素质较强的科技人员开发梯队,和具有丰富实践经验的以高级技师为核心组成的生产队伍。与同行业相比具有明显的技术研发、生产人才优势。
2、开发、生产基础设施和经营规模
(1) 企业占地面积34345m2,建筑面积43338m2;其中:企业设立的《鸿达铁芯精密级进模省级高新技术企业研究开发中心》建筑面积l600m2,生产厂房建筑面积31639m2(全恒温生产厂房18939m2)。
(2) 固定资产原值10417万元,其中设备原值6925万元(数控设备原值6015万元)。
(3) 生产能力: 长寿命中、小型电机用硅钢片冷冲模产量达到4000付/年;大型、精密、复杂电机冷冲模具产量达到200付/年;定转子铁芯自动叠铆硬质合金多工位级进模产量达到300付/年。
(4) 2011年完成各种类型的电机模具4000余副,产值1.2亿元。
3、应用领域
企业开发、生产的电机模具在电机模具行业中,涉及到的应用领域是较广泛的企业。主要涉及到以下行业: (1)中小型电机行业,(2)大型电机行业,(3)发电机行业,(4)微电机行业,(5)微特电机行业,(6)电动工具行业,(7)家用电器行业,(8)变压器行业, (9)永磁电机行业, (10)汽车工业行业,(11)电子信息行业。
4、市场占有率
企业的电机模具产品遍布全国29个省市,并出口欧美、日本、中东及东南亚,电机模具产品的市场占有率较大。 (1) 企业生产的Y、Y2、C02系列长寿命电机硅钢片冷冲模、大型电机扇形精密模具和大型电机拼块精密模具用户达1000多家,精密多工位级进模质量及用户达500多家。
5、品种、规格
企业开发、生产的电机模具品种和规格,几乎囊括了电机行业生产厂家和各行各业生产电机的厂家的电机产品。形成了能同时生产大、中、小、微特电机的国内一家企业。
(1) 电机冲片:落料模、定子冲槽模、转子冲槽模、定子全复模、转子全复模、电枢片全复模、外转子、定子复落模、分离复合模、高速单槽冲模、高速连冲带切冲模、扇形片精密拼块模、主极磁片精密拼块全复模、大刀片精密拼块全复模,大型精密拼块落料模;
(2) 电机铁芯:窜激电机多工位级进模、家用电机多工位级进模、罩机电机多工位级进模、永磁电机多工位级进模、塑封电机多工位级进模、EI片多工位级进模、铁芯拼块多工位级进模、条料卷圆多工位级进模。
(3) 电机铁芯规格:Ф5~Ф1500。
6、生产规模和速度
采用《麦士德(ERP)模具生产制造管理系统》,实现电机模具的信息化管理,电机模具从设计、备料、加工到装配的平行作业。长寿命电机硅钢片冷冲模年产4000副,60%产品为标准化模具现货供应,40%非标模具平均交付周期20天;电机冲片大型、精密、复杂冷冲模具年产200副,平均交付周期40天;电机铁芯多工位级进模年产300副,平均交付周期60天。
7、质量水平
(1)、电机铁芯多工位级进模该模具是集机电一体化的电机铁芯自动叠片硬质合金多工位级进模,精度达2μm,步距精度达3μm,拼块精度1μm,双回转精度1’,表面粗糙度Ra0.1O~0.40μm,模架平行度达到0.01 mm/1000mm。模具在高速冲床每分钟300次~500次上使用,具有自动冲压、叠片、扭槽、分组、回转等功能。模具上配有汽缸、电磁阀和误送及双料厚检测等电子监控装置。模具一次性试模成功率80%,冲次达到300~500次/分钟,平均单次刃磨180万冲次,总寿命:2亿次。
(2)、电机冲片单工位复合模采用可卸式精密模架技术、现代凸模粘结工艺、数控精密加工和检测技术,模具具有刃磨方便,导向精度高、凸模稳定性好、冲裁间隙均匀、模具寿命长等特点;一次性试模成功率95%;平均单次刃磨1.5万冲次;总寿命150万冲次,企业生产的Y、Y2、C02系列长寿命电机硅钢片冷冲模、大型电机扇形和大型电机拼块精密落料模的质量及技术水平较高。
8、研发能力
企业建立起了较为完善的技术、研发体系。拥有一批学识水平较高、专业素质较强、实践经验丰富的科技开发队伍。
9、品牌、知名度
企业自创建以来,注重企业的形象宣传,从2000年开始平均每年都投入80余万元经费对社会进行“鸿达”企业的形象宣传和广告,不断提升“鸿达”在社会的影响和知名度。企业的电机模具产品得到了社会的广泛认可和广大用户的青睐。
10、人才培养和建设
企业已创立了《鸿达模具职业培训学校》和《中国模具人才培训基地》,采用新的、实用的、与国际接轨的培训理念和方式,利用企业资源,配置齐全的实训设施以及企业的高级工程师、高级技师作为雄厚的师资力量,打造企业职业教育与培训领域的品牌,为企业持续保持竞争优势提供支撑力。企业每年实施了300人次的培训规模,源源不断培养出符合企业要求的“技术过硬、技能复合、知识多样”的知识技能型和复合技能型的高技能人才,已构筑出了企业高技能人才梯队。
11、专业化水平
鸿达公司紧紧把握住专业化技术开发的方向,在广阔的冷冲模领域里,避开冷冲模繁多的类别和品种,瞄准电机模具进行开发和生产。企业针对开发、生产的电机模具从中小型电机冲片模具、大型电机冲片复杂精密模具、电机铁芯多工位级进模,不断进行技术创新,不断研究新技术、新工艺、新材料和新设备在电机模具产品上的应用和创新,形成了制造电机模具成熟的专业技术和精良工艺,形成了电机模具产品的标准化、系列化、通用化和商品化,使企业开发、生产的电机模具具有专业化特色和专业化水平,更具有“周期短、质量好、价格适中、售后服务好”的特色优势。
12、标准化水平
在电机模具产品标准化、系列化和通用化国家标准和行业标准空白的情况下,“鸿达”进行了大量的技术基础性创新工作,结合企业实际、客户要求和借鉴国内外技术,自主创新的建立起了电机模具产品标准化体系,长寿命电机硅钢片冷冲模已形成标准系列9个大类,模具规格近2000种,电机冲片大型、精密、复杂冷冲模具已形成标准系列6个大类,模具规格近100种,电机铁芯多工位级进模已形成标准系列8个大类,模具规格近50种。
13、商品化水平
根据电机行业形成的电机冲片产品标准,对63~355机座号的中小型和分马力电机冲片产品,从客户对电机模具的操作使用习惯、冲床精度的现状和生产要求出发,制定了符合广大客户使用的生产冲压工艺和相应的标准模具结构,并大批量的开发、生产电机行业已形成电机冲片产品标准的模具,形成了名副其实的电机模具商品化产品,是走向柜台面向全国电机行业生产厂家进行批发、零售电机模具商品的企业,对客户来讲实现了标准电机模具生产“零”周期,深受广大客户的青睐。企业开发新产品的原则是:开发一项、标准一项、转化一项,使新产品迅速形成规模化生产的商品,开发的电机冲片大型精密扇形片模具、电机冲片大型拼块精密模具和铁芯多工位级进模等复杂、精密模具,都成功的实现了商品化的转化,迅速形成了规模化生产的商品。
14、研发、生产设备
企业引进和拥有美国穆尔、瑞士豪泽的精密数控连续轨迹坐标磨床4台、日本WAIDA光学曲线磨床2台、日本沙迪克和瑞士夏米尔慢走丝线切割机床19台,美国哈挺、台湾慧农精密加工中心5台、大型精密数控磨床4台、数控快走丝切割机床155台等数控加工设备达190余台。
15、精密检测设备
企业拥有美国(海克斯康)高精度三坐标测量机2台、德国赵施奈德扫描测量仪1台、台湾精密测量影像仪、美国和瑞士精密数控连续轨迹坐标磨测量系统。高精度三坐标测量机规格为3000×1200,是目前国内用于电机模具检测的规格较大的高精度三坐标测量机。
16、验证设备
企业引进和拥有日本山田DOBBY200t闭式双点高速精密压力机、徐锻125t、200t、300t闭式双点高速精密压力机、扬锻630t、400t闭式双点高速精密压力机、荣成250t闭式单点压力机等电机模具验证设备8台。验证设备的吨位、精度和数量都是目前国内用于电机模具验证较全的。
英文翻译:Ningbo Hongda motor mould Co., Ltd. is a joint-stock private enterprise, which was founded in 1988. After 25 years of hard work and continuous technological innovation, it has become the technical development center and production base of China's motor core precision cold stamping die. 1. There are 528 employees in the R & D and production talent team enterprises, including 221 professional technicians with college or secondary school education, accounting for 42% of the total number of employees. Among them, 5 senior engineers (1 researcher level senior engineer and 1 person enjoying government subsidies of the State Council) are technical leaders in the motor mold industry. At the same time, there are 3 senior technicians, all of whom are practical experience in the motor mold industry Experienced high skilled talents; 35 people with intermediate technical titles are technical backbones in the R & D, design, process and production lines of the enterprise; 56 people with primary technical titles are new skilled talents cultivated by the enterprise. The enterprise has formed a group of scientific and technological personnel development echelons with higher level of knowledge and higher professional quality, and senior technicians with rich practical experience as the core The production team of heart. Compared with the same industry, it has obvious advantages in technology R & D and production talents. 2. Development, production infrastructure and operation scale (1) the enterprise covers an area of 34345m2, with a construction area of 43338m2; among them, the construction area of Hongda iron core precision progressive die provincial high tech enterprise research and development center is 1600 m2, and the construction area of production plant is 31639m2 (full constant temperature production plant is 18939m2). (2) The original value of fixed assets is 104.17 million yuan, of which the original value of equipment is 69.25 million yuan (the original value of CNC equipment is 60.15 million yuan). (3) Production capacity: long life hit, small motor silicon steel sheet cold stamping die production of 4000 pairs / year; large, precision, complex motor cold stamping die production of 200 pairs / year; stator and rotor core automatic laminated riveting carbide multi station progressive die production of 300 pairs / year. (4) In 2011, more than 4000 sets of various types of motor molds were completed, with an output value of 120 million yuan. 3. In the field of application, the motor mould developed and produced by enterprises is widely used in the motor mould industry. It mainly involves the following industries: (1) small and medium-sized motor industry, (2) large motor industry, (3) generator industry, (4) micro motor industry, (5) micro and special motor industry, (6) electric tool industry, (7) household appliance industry, (8) transformer industry, (9) permanent magnet motor industry, (10) automobile industry, (11) electronic information industry. 4. Market share: the motor mold products of enterprises are distributed in 29 provinces and cities in China, and exported to Europe, America, Japan, the Middle East and Southeast Asia. The market share of motor mold products is relatively large. (1) There are more than 1000 users of Y, Y2, C02 series long-life silicon steel sheet cold stamping die, large motor sector precision die and large motor block precision die, and more than 500 users of precision multi position progressive die quality. 5. The varieties and specifications of the motor mould developed and produced by the enterprises of varieties and specifications almost include the motor products of the manufacturers in the motor industry and those in various industries. It has formed a domestic enterprise that can produce large, medium, small and micro special motors at the same time. (1) Motor punching: blanking die, stator punching die, rotor punching die, stator full compound die, rotor full compound die, armature full compound die, outer rotor, stator compound die, separation compound die, high-speed single slot punching die, high-speed continuous punching belt cutting die, fan-shaped precise block die, main pole magnetic piece precise block full compound die, large knife piece precise block full compound die, large precise block blanking die; (2) Motor core: multi position progressive die of channeling motor, multi position progressive die of household motor, multi position progressive die of cover motor, multi position progressive die of permanent magnet motor, multi position progressive die of plastic sealing motor, multi position progressive die of EI sheet, multi position progressive die of iron core block, multi position progressive die of strip rolling circle. (3) Specification of motor core: Ф 5 ~ Ф 1500. 6. The production scale and speed adopt the ERP mold production and manufacturing management system to realize the information management of the motor mold, and the parallel operation of the motor mold from design, material preparation, processing to assembly. The annual output of silicon steel sheet cold stamping dies for long-life motors is 4000, 60% of the products are supplied from the spot with standardized dies, 40% of the non-standard dies have an average delivery period of 20 days; the annual output of large, precise and complex cold stamping dies for motors is 200, with an average delivery period of 40 days; the annual output of multi station progressive dies for motor cores is 300, with an average delivery period of 60 days. 7. Quality level (1). Multi position progressive die of motor core. The die is a multi position progressive die of motor core automatic laminating cemented carbide, with an accuracy of 2 μ m, a step precision of 3 μ m, a block precision of 1 μ m, a double rotation precision of 1 ', a surface roughness of ra0.1o-0.40 μ m, and a parallelism of 0.01mm/1000mm. The die is used 300 to 500 times per minute in a high-speed punch. It has the functions of automatic stamping, laminating, twisting groove, grouping, turning and so on. The mould is equipped with cylinder, solenoid valve, misfeed and double material thickness detection and other electronic monitoring devices. The success rate of one-time die test is 80%, the number of punches reaches 300-500 times / min, the average single edge grinding is 1.8 million punches, and the total service life is 200 million. (2) The single station compound die for motor punching adopts the technology of detachable precision die base, modern punch bonding technology, CNC precision processing and testing technology. The die has the characteristics of convenient grinding, high guiding accuracy, good punch stability, even blanking clearance, long die life, etc.; the success rate of one-time die test is 95%; the average single grinding is 15000 punches; the total life is 1.5 million punches, and the enterprise The quality and technical level of Y, Y2, C02 series long-life silicon steel sheet cold stamping die, large motor sector and large motor block precise blanking die are high. 8. R & D enterprises have established a relatively complete technology and R & D system. It has a group of scientific and technological development teams with high level of knowledge, strong professional quality and rich practical experience. 9. Since the establishment of the brand and reputation enterprise, it has paid attention to the image publicity of the enterprise. Since 2000, it has invested an average of more than 800000 yuan every year to carry out the image publicity and advertising of "Hongda" enterprise in the society, and constantly improve the influence and popularity of "Hongda" in the society. The motor mold products of the enterprise have been widely recognized by the society and favored by the majority of users. 10. The talent training and construction enterprise has established Hongda mold vocational training school and China mold talent training base, adopting new, practical and international training concepts and methods, utilizing enterprise resources, equipped with complete practical training facilities, as well as senior engineers and technicians of the enterprise as strong teachers, to build enterprise vocational education and training Brand in the field provides support for enterprises to keep competitive advantage. Every year, the enterprise has implemented 300 person times of training scale, and continuously cultivated high skilled talents with "excellent technology, complex skills and diverse knowledge" and complex skills that meet the requirements of the enterprise, and has built a echelon of high skilled talents in the enterprise. 11. The specialized level of Hongda Company firmly holds the direction of specialized technology development, in the broad field of cold stamping die, avoiding a wide range of categories and varieties of cold stamping die, aiming at the development and production of motor die. In view of the development and production of motor dies, the enterprise has made continuous technological innovation from small and medium-sized motor die, large-scale motor die complex precision die, motor core multi station progressive die, and constantly studied the application and innovation of new technology, new process, new materials and new equipment in motor die products, forming mature professional technology and excellent process for manufacturing motor dies The standardization, serialization, generalization and commercialization of the motor mold products make the motor mold developed and produced by the enterprise have the characteristics of specialization and level, and also have the characteristics of "short cycle, good quality, moderate price and good after-sales service". 12. In the absence of national and industrial standards for standardization, seriation and generalization of motor die products, "Hongda" has carried out a lot of technological basic innovation work. Combined with the actual situation of the enterprise, customer requirements and domestic and foreign technologies, it has independently established the standardization system of motor die products, and the long-life motor silicon steel sheet cold stamping die has been formed There are 9 categories of standard series, nearly 2000 mold specifications, 6 categories of standard series of large, precise and complex cold punching molds for motor laminations, nearly 100 mold specifications, 8 categories of standard series of multi position progressive molds for motor core, and nearly 50 mold specifications. 13. The commercialization level is based on the product standard of motor stamping formed in the motor industry. For the medium and small-sized and fractional horsepower motor stamping products with 63-355 frame numbers, starting from the customer's operation and use habits of motor mold, the status quo of punch precision and production requirements, the production stamping process and corresponding standard mold structure are formulated, which meet the needs of the customers, and are developed and produced in large quantities The motor industry has formed a standard die for motor punching products and a real commercialized product of motor die. It is an enterprise that goes to the counter to wholesale and retail motor die products for the national motor industry manufacturers. For customers, it has realized the "zero" cycle of standard motor die production, which is favored by the majority of customers. The principle for enterprises to develop new products is to develop one item, one standard and one transformation, so that the new products can quickly form large-scale production commodities. The developed large-scale precision sector die for motor punching, large-scale block precision die for motor punching and multi position progressive die for iron core, etc. have successfully realized commercialization transformation and rapidly formed large-scale production Commodity. 14. The R & D and production equipment enterprises have introduced and owned 4 precision CNC continuous path coordinate grinding machines from Moore, Switzerland, 2 optical curve grinding machines from Waida, 19 slow motion wire cutting machines from Sadik, Japan, 19 slow motion wire cutting machines from Shamir, Switzerland, 5 precision machining centers from HARTING, Taiwan, 4 large precision CNC grinding machines, 155 CNC fast motion wire cutting machines, etc There are more than 190 sets of equipment. 15. The precision testing equipment enterprises have two high-precision CMM in the United States (Hickson), one Schneider scanning and measuring instrument in Germany, one precision measuring imager in Taiwan, and a precision CNC continuous track coordinate grinding measuring system in the United States and Switzerland. The high-precision CMM with the specification of 3000 × 1200 is a large-scale high-precision CMM used for motor mold detection in China. 16. The verification equipment enterprise has imported and owned 8 motor mold verification equipment, such as Japan Yamada dobby200t closed two-point high-speed precision press, Xuhan 125t, 200t, 300t closed two-point high-speed precision press, Yang forging 630t, 400t closed two-point high-speed precision press and Rongcheng 250t closed single-point press. The tonnage, accuracy and quantity of the verification equipment are all relatively complete for the verification of motor mould in China at present.
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